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Ultraflo Baghouse Filtration

Baghouse Filtration

Equipment Description

The Ultraflo baghouse filtration system is the ultimate alternative to pulse jet baghouses. Developed primarily to increase efficiency, reduce maintenance and reduce size and weight, the Ultraflo Baghouse cleaning system from Gencor provides many advantages to typical pulse jet baghouses.

The most obvious feature is the compact, yet rugged, modular design of the Ultraflo, which allows greater cleaning efficiency with reduced size and weight for ease of transport and setup. The standard Ultraflo is provided with a full sidewall and top section insulation to maintain a consistent baghouse temperature.

The result is a compact baghouse design which provides more filter area in a much smaller structure, along with fewer moving parts and much lower maintenance and operating costs compared with conventional pulse-jet baghouses.

Standard Features:

  • Smooth cleaning with reduced wear on the bags
  • Fewer moving mechanical parts
  • No air compressor or solenoid valves
  • Smaller compact design; less weight for easy transport
  • More cloth area in a reduced size structure
  • High-efficiency radial vortex exhaust damper
  • Fully insulated for high efficiency
  • Corrosion resistant steel construction
equipment

Baghouse Filtration

Equipment Configurations

Skidded Ultraflo®

Skidded baghouse designs are shipped in two modular sections for easy field installation.

All bags and cages are completely pre-fitted from the factory, eliminating the need for field bag installation.

All Skidded baghouses include a steel base support structure, eliminating the need for independent concrete footings.

Various independent fines metering and waste systems are available to accommodate any state requirement.

Skidded Features:

  • Two-piece modular design
  • Fully insulated sidewalls and top
  • Bags and Cages installed at factory
  • Skid mounted package

Stationary Ultraflo®

Stationary baghouse designs are shipped in two modular sections for easy field installation.

All bags and cages are completely pre-fitted from the factory, eliminating the need for field bag installation.

Stationary baghouses include full insulation package for sidewalls and top section.

Various independent fines metering and waste systems are available to accommodate any state requirement.

Stationary Features:

  • Externally mounting cleaning distributor
  • Insulated top and sidewalls
  • Single pitch roof
  • Bags and cages installed at factory

Portable Ultraflo®

The Portable baghouse design completely eliminates the need for a crane during erection with a full portability tow package.

All bags and cages are completely pre-fitted from the factory, eliminating the need for field bag installation.

A standard primary collection unit is provided on all portable units with separate ports for independent metering of return fines to accommodate any state requirement.

Portability Features:

  • Crank-down landing pads
  • Quick disconnect cabling
  • Single/dual axle portability
  • Budd wheels/air brakes/brake lights/mud flaps
  • Fifth wheel pin & glad hand connections

Dust Metering Systems

Gencor provides a variety of dust metering systems and configurations to conform to any specification or state or local requirement.

Several standard configurations are available including Indiana and Illinois and custom designs are provided on request to accommodate any aggregate type.

All Gencor baghouses are designed to accept a wide variety of dust return and fines metering systems. A full range of mineral additive silos can also be incorporated into any system to add lime, flyash, or any mineral additive to the process.

A wide variety of fines metering devices are available including weigh hoppers, double-dump valves, and impact meters.

A fines dust silo can also be incorporated into the return system to meter or waste fines from the process depending on mix design.